Bobcat 863 Repair manual

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Bobcat 863 Repair manual

Language: English

Data type: PDF

Wiring diagram: Included

Covered models: 863 / 863 High Flow

Number of pages: 570

Spare part code:

6900648 2010

6724799 2010

6900942 2010

6900937 2006

Covers serial numbers:

Service manual

S/N 514425001 & Above

S/N 514525001 & Above

S/N 514625001 & Above

S/N 514440001 & Above

S/N 514540001 & Above

S/N 514640001 & Above

S/N 514440001 & Above

S/N 514540001 & Above

S/N 514640001 & Above

S/N 514411001–514424999

S/N 514511001–514524999

S/N 514611001–514624999

Operation & Maintenance Manual

S/N 514440001 & Above

S/N 514540001 & Above

S/N 514640001 & Above

S/N 514411001 -514427599

S/N 514511001 -514525299

S/N 514611001 -514625299

Proper maintenance and timely repairs are essential to keep Bobcat 863 Repair manual running efficiently and safely. Regular upkeep not only extends the machine’s lifespan but also helps prevent costly breakdowns and downtime.

Daily maintenance starts with simple yet crucial checks. Operators should monitor fluid levels—including engine oil, coolant, fuel, and hydraulic fluids—to ensure they remain within recommended limits. Checking tire pressure and inspecting for visible damage are vital for safe operation. Additionally, a quick scan for leaks, loose bolts, worn belts, and damaged hoses can help identify issues early. Electrical components such as lights, horn, and battery condition should also be verified before use.

Weekly tasks include cleaning or replacing air and fuel filters to sustain optimal engine performance. Lubricating grease points like PTO shafts, steering linkages, and brake rods reduces wear and friction. Hydraulic systems require careful attention to fluid levels and hose condition, while radiator fins and air cleaners should be kept clean to avoid overheating.

Monthly or periodic maintenance involves more thorough servicing, such as changing engine oil and filters following manufacturer recommendations. Brake systems need inspection and adjustment, and PTO shafts and driveline components should be checked for wear and properly greased. Routine examination of electrical wiring and operator controls also helps maintain reliability.

When repairs are required, common areas include engine tune-ups, transmission servicing, hydraulic system repairs, and brake replacements. Prompt attention to these ensures construction machinery remains dependable and safe.

In summary, consistent maintenance combined with timely repairs maximizes construction machinery performance, safety, and longevity, making it an indispensable practice for every operator.